Services
Plant Audit
About the Service
Professional Coating Solutions Limited conducts comprehensive plant evaluations that examine your entire powder coating operation from end to end. Our expert auditors work methodically to identify critical areas for improvement throughout your production process. By implementing Timed Preventative Maintenance (TPM) schedules and collaborating with your key personnel, we establish systems that maintain peak performance of your coating equipment. Our targeted approach pinpoints production bottlenecks and recommends specific solutions—whether through specialized training or equipment modifications—all designed to reduce operational costs while enhancing your facility's overall throughput and efficiency.
- Comprehensive analysis of your complete powder coating system
- Development of customized TPM schedules for ongoing maintenance
- Collaboration with your operators and maintenance teams
- Identification of production bottlenecks and constraints
- Data-driven recommendations for process improvements
- Cost-effective solutions to maximize efficiency
- Performance benchmarking against industry standards
- Energy consumption and waste reduction strategies
- Implementation guidance for recommended improvements
- ROI calculations for proposed modifications
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What Our Customers Say About Us
The Theory training was straight to the point without any complicated technical confusion. Practical training was easy to understand with good expert guidance. Very in depth and precise instruction. We clearly needed this type of training.
Jackson Fencing
Application knowledge, starting with the basics was very beneficial. Use of gun and adjustment of controls ensured a good coverage of product, without any ugly powder build up, In the past we have believed higher pressure better coverage, we now know less powder means better coverage.
Jackson Fencing
We now have close on none rejects from powder application issues. All knowledge lost over the years has been re-ignited. We also have a greater understanding of the quick auto set ups, that we didn’t even know existed. Resulting in a better-quality finish with increase defficiency.
Jackson Fencing
We all found the powder application training very good, and everyone left with 100% more knowledge ofwhat we thought we knew, the day was well balanced between classroom and practical. Every slide on the training presentation was delivered very well and Mike made sure we understood and answered all questions before we moved onto the next slide.
Purmo
The process has improved as we have a reject rate between 70% to 60%, this has now been reduced to 10% and still improving as we go and introduced to new parts. The biggest achievement of the course is the team have walked away the confidence in what they are doing and now enjoy powder coating as the pressure is off from production and quality. I would recommend this course to anyone who is new to powder coating and very little understanding of what is involved.
Purmo
We all left knowing how to use and maintain the powder application equipment we had on site. All products we had issues with powder coating before having been resolved due to Mike showing us what settings we should use and how to adjust on different products. A lot of time was spent showing how to move the gun when spraying, Mike went over every setting and what it means and what the effects will be when we change them. The team now have confidence to tackle any products we are asked to paint.’
Purmo